Why a Power Audit Matters

Industrial facilities operate under heavy electrical loads and harsh conditions — equipment vibration, temperature fluctuations, and 24/7 usage all take their toll.
Even minor electrical inefficiencies can increase energy costs or create unsafe conditions over time.

Our power audits uncover:

• Overloaded or unbalanced circuits

• Failing breakers, connections, or conductors

• Hotspots and insulation wear from overuse

• Grounding or bonding issues

• Energy-wasting inefficiencies

• Potential OSHA or NFPA compliance gaps

With our comprehensive analysis, you’ll have a clear picture of your system’s health and a plan to correct any problems before they cause unplanned outages or violations.

Comprehensive Electrical Safety Inspections

Our inspections go far beyond a visual walk-through.
We perform in-depth diagnostic testing using advanced tools and field expertise to ensure your facility is performing safely and efficiently.

Our inspection process includes:

• Infrared Thermal Imaging – Detect heat buildup in panels, breakers, or terminations before failure.

• Load & Power Quality Testing – Measure voltage, current, and harmonic distortion for system stability.

• Grounding & Bonding Verification – Confirm safe dissipation of electrical faults and surges.

• Panel & Equipment Condition Review – Inspect for corrosion, loose connections, or aging components.

• Code & Labeling Verification – Ensure compliance with OSHA, NFPA 70E, and Wisconsin Electrical Code.

After the inspection, you’ll receive a detailed digital report highlighting every issue, risk level, and recommended corrective action.

Power Efficiency & Energy Optimization

Electrical inspections don’t just prevent downtime — they can also cut costs.
During your audit, we identify areas where your facility could be operating more efficiently, such as:

• Upgrading outdated lighting to LED

• Installing power factor correction equipment

• Reducing energy loss from oversized transformers

• Rebalancing circuits to lower peak loads

Our team helps you implement these changes strategically, often unlocking Wisconsin Focus on Energy rebates and long-term operational savings.

Compliance & Safety Documentation

We ensure your facility meets or exceeds national and state safety requirements.
Our audits and inspections align with:

• NFPA 70E – Electrical Safety in the Workplace

• OSHA 1910 Subpart S – Electrical Safety Requirements

• Wisconsin State Electrical Code

• NEMA and IEEE standards for industrial installations

After completion, you’ll receive a comprehensive report package, including:

• Thermal imaging results and maintenance recommendations

• Load test data and circuit summaries

• Safety and compliance checklists

• Suggested maintenance intervals and upgrade priorities

Ideal for All Industrial Environments

We perform power audits and inspections for:

• Manufacturing and assembly plants

• Warehouses and logistics centers

• Food-processing and packaging facilities

• Automotive and fabrication shops

• Institutional and municipal buildings

Whether you operate a single plant or multiple sites, The Wire Nuts can tailor an inspection schedule to fit your operational needs.

Schedule Your Facility Power Audit

Protect your people, your equipment, and your bottom line with a professional electrical audit from The Wire Nuts LLC.
We’ll help you identify problems early, improve efficiency, and stay inspection-ready all year long.

Call 920-382-0077 or click

to schedule you onsite evaluation.

Serving Dodge, Washington, Waukesha, Milwaukee, and Fond du Lac counties — keeping Wisconsin industry powered, compliant, and safe.